Cutback Bitumen MC-30
Cutback Bitumen MC30 Description
Cutback Bitumen MC-30 is medium curing (MC) cut-back asphalt consisting of penetration grade asphalt cement and diluents or cutter of medium volatility. The diluents temporarily reduce the viscosity of the asphalt cement for ease of handling and application. Cutback MC-30 use in the road maintenance industry where it is used as a prime coat of the base course prior to placing the bituminous surface course.
Cutback Bitumen MC30 is a type of dissolved Bitumen. To produce this type, solvent oils such as kerosene are used in order to change bitumen into dissolved bitumen or liquid pitch, so that, during the consumption process, the solvent oil evaporates and bitumen residue to obtain the desired adhesion. In many countries, kerosene and other volatile petroleum-derived products are added as a cutter or cutback agent to bitumen to reduce (or cutback) the viscosity of the bitumen. The mixture obtained may be called cutback bitumen.
Medium curing is the most common category in cutback bitumen, among which, MC-30 grade has the highest demand. MC-30 is a medium curing cutback bitumen that contains 55% bitumen and has the lowest viscosity among all grades. It is black in color and is manufactured strictly as per the ASTM D 2027M-13 standard.
Its commonly used as a Prime Coating. It is homogeneous and will not foam (as observed visually) when heated to application temperature.
Cutback Bitumen MC30 Applications
The reduction in viscosity of the bitumen aids the construction of seal coats in road pavements as the softened mixture wets the chips more easily. The cutback agent evaporates from the seal coat, the cutback agent becoming a negligible component of the seal coat a few months after application. If significant amounts of the cutback agent remain in the seal coat an unwanted long term softening effect may result.
Cutback Bitumen MC30 are used as components for road maintenance industry where it is used as a prime coat of the base course prior to placing of the bituminous surface course.
This type of Bitumen is most commonly used as an adhesive material between road foundation and asphalt coating, in the road construction industry which includes superstructure and foundation.
Cutback Bitumen MC30 is used Priming of all non-bituminous road buses, provision of temporary surfaces(deviations)
Also, Cutback Asphalt MC-30 is suitable for primer sealing and can also be used in the manufacturing of asphalt pre-mix.
Cutback bitumen is used extensively in sprayed sealing applications, particularly in colder weather where they proved improved initial stone retention due to their lower viscosity.
Surface treatment:
- Prime Coat on Tight Surface
- Tack Coat
- Road Mix
Advantages:
- Easy to Apply
- Limitless Lifetime & Durability
Other uses include roofing as a waterproofing membrane and as an adhesive to stick chippings onto a flat, horizontal roof to minimize the effects of weathering from the sun.
- Although MC 30 is pump-able at ambient temperature, heating of the binder is recommended prior to spray applications.
- Special care must be taken whilst heating, as MC 30 contains flammable cutters that have a flashpoint of >40°C.
- Before priming, the surface of the base course should be well swept.
- The moisture content of the base course should be less than 50% of the Optimum Moisture Content.
- If the base is very dry, dampen slightly with water to prevent the formation of “fish eyes”.
- Apply with a calibrated distributor at a binder spray temperature of 55°C and a minimum road surface temperature of 10°C and rising.
- Drying time is dependent on the porosity of the base course as well as on the prevailing weather conditions. The prime must be allowed to dry before opening to traffic or proceeding with the construction of the surfacing
Properties of Cutback Bitumen MC30
MC30 is blended to a low viscosity to ensure that it penetrates the top 10mm of the base with the aid of the cutter, whilst depositing a thin film of bitumen on the surface to provide adhesion between the base coarse and the new surfacing.
Guaranty and Safety of Bitumen MC-30
Hj Oil guarantees the quality of cutback MC30 with the arrangement of the international inspector. By checking the quality and quantity of the bitumen on each shipment during the loading to the vessel. Also controlling the production by the QC team via batch test report before shipping.
Packing of Cutback Asphalt MC30
- Bulk as IBC Tank, Flexi Tank
- Reconditioned steel drums 203 lit., Net Weight: 185 ± 5 Kg
- New steel drums 203 lit., Net Weight: 185 ± 5 Kg
Specification of Bitumen MC30
property | Specification Limit | Test method | |
Min | Max | ||
Kinematic viscosity at 60°c , (cSt) | 30 | 60 | ASTM D2170 |
Flashpoint(tag open cup), °c | 38 | — | ASTM D3143 |
Distillation test Distillate, volume percent of total Distillate to 680°f(360°c) | |||
to 437°f(225°c) | 35 | ASTM D402 | |
To 500°f(260°c) | 30 | 75 | |
to 600°f(316°c) | 75 | 95 | |
Residue from distillation to 680°f(360°c), percent volume by the difference | 50 | — | |
Test on Residue from distillation test | |||
Penetration 77°f(25°c) dmm | 120 | 300 | ASTM D5 |
Ductility 77°f(25°c) 5cm/min cm | 100 | — | ASTM D113 |
Solubility in trichloroethylene % | 99 | — | ASTM D2042 |
Water, percent volume | — | 0.2 | ASTM D95 |
Cutback Bitumen RC-3000
Cutback Bitumen RC-3000 Description
Our Cutback Bitumen RC-3000 complies with cutback petroleum asphalts of the rapid-curing type for use in the construction and treatment of pavements as per ASTM D2028-97 reapproved in 2004. Cutback Grade Bitumen is normally used in spraying and in some mixing applications. Cutback Bitumen is penetration grade bitumen blended with a solvent such as kerosene, white spirit, gasoline, and naphtha, controlling the curing time. Cut back petroleum asphalts of the rapid curing type supplied by us is petroleum grade bitumen manufactured from the fractional / vacuum distillation HJ Oil Group of crude oil blended with a solvent. Bitumen supplied by us is produced from the vacuum residue (short residue) feedstock. Penetration Grade bitumens are specified by the penetration and softening point test. The designation is by penetration range only. The penetration grade bitumens have a thermoplastic property which causes the material to soften at high temperatures and to harden at lower temperatures. This unique temperature/ viscosity relationship is important when determining the performance parameters such as the adhesion, rheology, durability, and application temperatures of bitumen. The cutback bitumen (Asphalts) supplied by us are blended from petroleum grade bitumen as stated herein.
Cutback asphalt is an asphalt cement that has a solvent or distillate such as gasoline, diesel fuel, kerosene, or naphtha added to make the asphalt liquid at ambient temperatures and improve its ability to coat aggregates. Two letters followed by a numerical digit designate or name a cutback asphalt.
Cutback asphalt can contain between 12 and 40 percent distillate. The high demand for the distillates to be used in energy applications and ever-increasing air quality regulations have caused a steady decline in the use of cutback asphalt.
When gasoline or naphtha is used to flux asphalt cement, the final product is called “rapid curing” (RC) cutback asphalt. Specifications permit up to 45 percent distillate in manufacturing an RC-3000 cutback asphalt.
Cutback Asphalt RC-3000 Applications
Current common uses are in penetrating prime coats and in producing patching or stockpile mixtures. Cutback asphalt used in mixing with aggregate will usually contain an adhesion agent to assist in the coating of the aggregate surface.
Cutback agents are used to lowering the viscosity of bitumen when it is applied as a primer to the surface of a road pavement aggregate base course or substrate. Kerosene is used as a bitumen cutback agent at different concentrations according to local conditions and requirements.
The cutback bitumen is ideal for prime coat and cold applied because of easy uses and no need for thinning and heating.
Cutback bitumen RC-3000 consist of initial incorporation of asphalt into the surface of non-asphalt based course preparatory to any superimposed treatment of construction.
The cutback asphalt RC-3000 applying to waterproof of surfaces, plug capillary voids, coat, and bond loose mineral particles.
Packing of Cutback Bitumen RC3000
Packing of cutback bitumen RC-3000 is in the new thick steel drum on the pallet to prevent any leak inside of container also bulk in bitutainer and tanker.
Safety of Cutback Asphalt RC-3000
Refer to Safety Datasheets before use.
Transport, use, and store at the lowest temperature possible.
Eliminate all potential ignition sources during application.
Avoid breathing vapors. Avoid contact with skin.
Always wear appropriate PPE including heat protection when used hot.
DO NOT allow product or washings to enter stormwater or sewer systems.
Specification of Cutback Asphalt RC 3000
we guarantee that the Rapid curing CutBack Grade RC-3000 it supplies under its offers is produced in compliance to and is in conformity to ASTM D-2028-97 Rev 2004 and is compliant to the following specification requirements.
Properties | Specification limit | Specification limit | Test method |
Min | Max | ||
Kinematic viscosity at 60°c ,cST | 3000 | 6000 | ASTM D2170 |
Flashpoint(tag open cup), °c | — | 27 | ASTM D3143 |
Distillation test Distillate, volume percent of total Distillate to 680°F(360°F) | |||
to 437°f(225°c) | — | — | ASTM D402 |
To 500°f(260°c) | 25 | — | |
to 600°f(316°c) | 70 | — | |
Residue from distillation to 680°f(360°c), percent volume by the difference | 80 | — | |
Test on Residue from distillation test | |||
Penetration 77°f(25°c) 100g,5s mm | 80 | 120 | ASTM D5 |
Ductility 77°f(25°c) 5cm/min cm | 100 | — | ASTM D113 |
Solubility in trichloroethylene % | 99 | — | ASTM D2042 |
Water, percent volume | — | 0.2 | ASTM D95 |
Cutback Bitumen RC-800
Cutback Bitumen RC-800 Description
Cutback Bitumen RC-800 is Rapid curing (RC) cut-back asphalt consisting of penetration grade asphalt cement and diluent or cutter of rapid volatility.
Our Cutback Bitumen RC-800 complies with cutback petroleum asphalts of the rapid-curing type for use in the construction and treatment of pavements.
Cutback bitumen RC800 is dissolved of bitumen in solvents of Naphtha. Petroleum solvents such as naphtha, kerosene, etc. are cutback agents which can reduce the viscosity of the bitumen. As well as improving the ability to coat aggregates.
Cutback Bitumen RC-800 is a rapid curing cutback bitumen that contains 75% bitumen, is black in color, and is manufactured strictly as per ASTM D 2028M standard. The diluent temporarily reduces the viscosity of the asphalt cement for ease of handling and application. After application, the diluent evaporates, leaving asphalt cement to perform its function. RC–800 bitumen viscosity is between 800-1600 CST.
Cutback Bitumen RC-800 is dissolved of bitumen in solvents of gasoline. In many countries, kerosene and other volatile petroleum-derived products are added as a cutter or cutback agent to bitumen to reduce (or cutback) the viscosity of the bitumen. The mixture obtained may be called cutback bitumen.
gasoline or naphtha is used as the solvent in order to manufacture rapid curing bitumen cutback. RC-800 is one of the examples of a rapid curing cutback bitumen. The typical amount of solvent or distillate in a cutback bitumen is from 12% to 40%. Naphtha is used as a bitumen cutback agent at different concentrations according to local conditions and requirements.
The reduction in viscosity of the bitumen aids the construction of seal coats in road pavements as the softened mixture wets the chips more easily. The cutback agent evaporates from the seal coat, the cutback agent becoming a negligible component of the seal coat a few months after application. If significant amounts of the cutback agent remain in the seal coat an unwanted long term softening effect may result. Also, Cutback asphalt is an asphalt cement that has a solvent or distillate such as gasoline, diesel fuel, kerosene, or naphtha added to make the asphalt liquid at ambient temperatures and improve its ability to coat aggregates.
Cut back bitumen are easy to use because it is cold applied. Cut back grade bitumen is normally used in spraying. The main applications of RC-800 are in road pavement, tack coat, and prime coat.
CutBack Bitumen RC-800 Applications
Cutback agents are used to lowering the viscosity of bitumen when it is applied as a primer to the surface of a road pavement aggregate base course or substrate. Kerosene is used as a bitumen cutback agent at different concentrations according to local conditions and requirements.
The cutback bitumen is ideal for prime coat and cold applied because of easy uses and no need for thinning and heating.
Cutback bitumen RC-800 consists of initial incorporation of asphalt into the surface of non-asphalt based course preparatory to any superimposed treatment of construction.
The cutback asphalt RC800 applying to waterproof of surfaces plug capillary voids, coat, and bond loose mineral particles.
Also, It uses in Priming of all non-bituminous road buses, provision of temporary surfaces(deviations).
This kind of bitumen is suitable to be used in the construction and treatment of pavements as per ASTM D2028-97 reapproved in 2004. Cutback Grade Bitumen is normally used in spraying and in some mixing applications. Current common uses are in penetrating prime coats and in producing patching or stockpile mixtures. Cutback asphalt used in mixing with aggregate will usually contain an adhesion agent to assist in the coating of the aggregate surface. RC800 is used for pavement base and surfaces with dense-graded aggregate also for patching.
Guaranty and Safety of Bitumen RC-800
we guaranty the quality of cutback Asphalt RC800 with the arrangement of the international inspector. By checking the quality and quantity of the bitumen on each shipment during the loading to the vessel. Also controlling the production by the QC team via batch test report before shipping.
Here are the properties of Bitumen cutback RC800 which is classified by ASTM/EN15322:2009.
Bitumen RC800 Packing
Packing of cutback bitumen RC800 is in a new thick steel drum on the pallet to prevent any leak inside of the container, IBC Tank, and also bulk in bitutainer.
Specification of Cutback Asphalt RC800
property | Specification Limit | Specification Limit | Test method |
Min | Max | ||
Kinematic viscosity at 60°c, mm2/s | 800 | 1600 | ASTM D2170 |
Flashpoint(tag open cup), °c | +27 | — | ASTM D3143 |
Distillation test Distillate, volume percent of total Distillate to 680°f(360°c) | |||
to 437°f(225°c) | 15 | — | ASTM D402 |
To 500°f(260°c) | 45 | — | |
to 600°f(316°c) | 75 | — | |
Residue from distillation to 680°f(360°c), percent volume by difference | 75 | — | |
Test on Residue from distillation test | |||
Penetration 77°f(25°c) 100g,5s mm | 80 | 120 | ASTM D5 |
Ductility 77°f(25°c) 5cm/min cm | 100 | — | ASTM D113 |
Solubility in trichloroethylene % | 99 | — | ASTM D2042 |
Water, percent volume | — | 0.2 | ASTM D95 |
Cutback Bitumen RC-250
Cutback Bitumen RC-250 Description
Cutback Bitumen RC-250 complies with cutback petroleum asphalts of the rapid-curing type for use in the construction and treatment of pavements as per ASTM D2028-97 reapproved in 2004. Cutback Grade Bitumen is normally used in spraying and in some mixing applications. Cutback Bitumen is penetration grade bitumen blended with a solvent such as kerosene, white spirit, gasoline, and naphtha, controlling the curing time. Cut back petroleum asphalts of the rapid curing type supplied by are petroleum grade bitumen manufactured from the fractional / vacuum distillation of crude oil blended with a solvent. Bitumen supplied by HJ Oil is produced from the vacuum residue (short residue) feedstock. Penetration Grade bitumens are specified by the penetration and softening point test. The designation is by penetration range only. The penetration grade bitumens have a thermoplastic property which causes the material to soften at high temperatures and to harden at lower temperatures. This unique temperature/ viscosity relationship is important when determining the performance parameters such as the adhesion, rheology, durability, and application temperatures of bitumen. The cutback bitumen (Asphalts) supplied by us are blended from petroleum grade bitumen as stated herein.
Cutback asphalt is an asphalt cement that has a solvent or distillate such as gasoline, diesel fuel, kerosene, or naphtha added to make the asphalt liquid at ambient temperatures and improve its ability to coat aggregates. Two letters followed by a numerical digit designate or name a cutback asphalt.
Cutback asphalt can contain between 12 and 40 percent distillate. The high demand for the distillates to be used in energy applications and ever-increasing air quality regulations have caused a steady decline in the use of cutback asphalt.
When gasoline or naphtha is used to flux asphalt cement, the final product is called “rapid curing” (RC) cutback asphalt. Specifications permit up to 45 percent distillate in manufacturing an RC-250 cutback asphalt.
Cutback Bitumen RC-250 Applications
Current common uses are in penetrating prime coats and in producing patching or stockpile mixtures. Cutback asphalt used in mixing with aggregate will usually contain an adhesion agent to assist in the coating of the aggregate surface.
Cutback Asphalt RC-250 Packing
This cutback bitumen bulk in the tanker and also in new steel and thick drum on the pallet to prevent all leak inside of the container.
Safety of cutback bitumen RC-250
Refer to Safety Datasheets before use.
Transport, use, and store at the lowest temperature possible.
Eliminate all potential ignition sources during application.
Avoid breathing vapors. Avoid contact with skin.
Always wear appropriate PPE including heat protection when used hot.
DO NOT allow product or washings to enter stormwater or sewer systems.
RC-250 Specifications
HJ Oil Group guarantees that the Rapid curing CutBack Grade RC-250 it supplies under its offers is produced in compliance to and is in conformity to ASTM D-2028–97 Rev 2004 and is compliant to the following specification requirements.
property | specification limit | specification limit | Test method |
Min | Max | ||
Kinematic viscosity at 60°c ,cST | 250 | 500 | ASTM D2170 |
Flashpoint(tag open cup), °c | — | 27 | ASTM D3143 |
Distillation test Distillate, volume percent of total Distillate to 680°f (360°c) | |||
to 437°f(225°c) | 35 | — | ASTM D402 |
To 500°f(260°c) | 60 | — | |
to 600°f(316°c) | 80 | — | |
Residue from distillation to 680°f(360°c), percent volume by the difference | 65 | — | |
Test on Residue from distillation test | |||
Penetration 77°f(25°c) 100g,5s mm | 80 | 120 | ASTM D5 |
Ductility 77°f(25°c) 5cm/min cm | 100 | — | ASTM D113 |
Solubility in trichloroethylene % | 99 | — | ASTM D2042 |
Water, percent volume | — | 0.2 | ASTM D95 |
Cutback Bitumen RC-70
Description of Cutback Bitumen RC-70
Cutback Bitumen RC-70 is Rapid curing (RC) cut-back asphalt consisting of penetration grade asphalt cement and diluent or cutter of rapid volatility.
Our Cutback Bitumen RC-70 complies with cutback petroleum asphalts of the rapid-curing type for use in the construction and treatment of pavements.
Cutback Bitumen RC-70 is a rapid curing cutback bitumen that contains 55% bitumen, is black in color, and is manufactured strictly as per ASTM D-2028M standard.
Cutback Bitumen RC-70 is dissolved of bitumen in solvents of gasoline. In many countries, kerosene and other volatile petroleum-derived products are added as a cutter or cutback agent to bitumen to reduce (or cutback) the viscosity of the bitumen. The mixture obtained may be called cutback bitumen.
The reduction in viscosity of the bitumen aids the construction of seal coats in road pavements as the softened mixture wets the chips more easily. The cutback agent evaporates from the seal coat, the cutback agent becoming a negligible component of the seal coat a few months after application. If significant amounts of the cutback agent remain in the seal coat an unwanted long term softening effect may result.
CutBack Bitumen RC-70 Uses
This kind of bitumen is suitable to be used in the construction and treatment of pavements as per ASTM D2028-97 reapproved in 2004. Cutback Grade Bitumen is normally used in spraying and in some mixing applications. Current common uses are in penetrating prime coats and in producing patching or stockpile mixtures. Cutback asphalt used in mixing with aggregate will usually contain an adhesion agent to assist in the coating of the aggregate surface.
Cutback agents are used to lowering the viscosity of bitumen when it is applied as a primer to the surface of a road pavement aggregate base course or substrate. Kerosene is used as a bitumen cutback agent at different concentrations according to local conditions and requirements.
The cutback bitumen is ideal for prime coat and cold applied because of easy uses and no need to thinning and heating.
Cutback bitumen RC-70 consists of initial incorporation of asphalt into the surface of non-asphalt based course preparatory to any superimposed treatment of construction.
The cutback asphalt RC-70 applying to waterproof of surfaces plug capillary voids, coat, and bond loose mineral particles.
This kind of bitumen is suitable to be used in the construction and treatment of pavements as per ASTM D2028-97 reapproved in 2004. Cutback Grade Bitumen is normally used in spraying and in some mixing applications.
Bitumen-Aggregate mixtures
Mixed-in-place (road mix):
- Pavement base and surfaces with sandy soi
Bitumen RC70 is ideal for surface treatment as:
- Prime coat on open surfaces
- Prime coat on tight surfaces
- Tack coat
- Dust binder
- Mulch treatment
Guaranty and Safety of Bitumen RC-70
We guaranty the quality of cutback Bitumen RC-70 with the arrangement of the international inspector. By checking the quality and quantity of the bitumen on each shipment during the loading to the vessel. Also controlling the production by QC team via batch test report before shipping.
Packing of Bitumen RC70
Packing of cutback bitumen RC-250 is in a new thick steel drum on the pallet to prevent any leak inside of the container, IBC Tank, and also bulk in vacutainer.
Specification of Cutback Asphalt RC70
property | Specification Limit | Test method | |
Min | Max | ||
Kinematic viscosity at 60°c , mm2/s | 250 | 500 | ASTM D2170 |
Flashpoint(tag open cup), °c | — | — | ASTM D3143 |
Distillation test Distillate, volume percent of total Distillate to 680°f(360°c) | |||
to 437°f(225°c) To 500°f(260°c) to 600°f(316°c) Residue from distillation to 680°f(360°c), percent volume by difference | 50 | — | ASTM D402 |
70 | — | ||
85 | — | ||
55 | — | ||
Test on Residue from distillation test | |||
Penetration 77°f(25°c) 100g,5s mm | 80 | 120 | ASTM D5 |
Ductility 77°f(25°c) 5cm/min cm | 100 | — | ASTM D113 |
Solubility in trichloroethylene % | 99 | — | ASTM D2042 |
Water, percent volume | — | 0.2 | ASTM D95 |
Cutback Bitumen RC-30
Cutback Bitumen RC-30 Description
Cutback bitumen RC-30 is an asphalt cement that has a solvent or distillate such as gasoline, diesel fuel, kerosene, or naphtha added to make the asphalt liquid at ambient temperatures and improve its ability to coat aggregates. Two letters followed by a numerical digit designate or name a cutback asphalt.
Cutback asphalt can contain between 12 and 40 percent distillate. The high demand for the distillates to be used in energy applications and ever-increasing air quality regulations have caused a steady decline in the use of cutback asphalt.
When gasoline or naphtha is used to flux asphalt cement, the final product is called “rapid curing” (RC)cutback asphalt. Specifications permit up to 45 percent distillate in manufacturing an RC-30 cutback asphalt.
Our Cutback Bitumen RC-30 complies with cutback petroleum asphalts of the rapid-curing type for use in the construction and treatment of pavements as per ASTM D2028-97 reapproved in 2004. Cutback Grade Bitumen is normally used in spraying and in some mixing applications. Cutback Bitumen is penetration grade bitumen blended with a solvent such as kerosene, white spirit, gasoline, and naphtha, controlling the curing time. Cut back petroleum asphalts of the rapid curing type supplied by us are petroleum grade bitumen manufactured from the fractional / vacuum distillation of crude oil blended with a solvent. Bitumen supplied by us is produced from the vacuum residue (short residue) feedstock. Penetration Grade bitumens are specified by the penetration and softening point test. Designation is by penetration range only. The penetration grade bitumens have a thermoplastic property which causes the material to soften at high temperatures and to harden at lower temperatures. This unique temperature/ viscosity relationship is important when determining the performance parameters such as the adhesion, rheology, durability, and application temperatures of bitumen. The cutback bitumen (Asphalts) supplied by HJ Oil Group are blended from petroleum grade bitumen as stated herein.
Cutback Bitumen RC-30 Applications
Current common uses are in penetrating prime coats and in producing patching or stockpile mixtures. Cutback asphalt used in mixing with aggregate will usually contain an adhesion agent to assist in the coating of the aggregate surface.
RC-30 Packing
This cutback bitumen bulk in the tanker and also in new steel and thick drum on the pallet to prevent all leak inside of the container.
RC-30 Safety
Refer to Safety Data sheets before use.
Transport, use and store at the lowest temperature possible.
Eliminate all potential ignition sources during application.
Avoid breathing vapors. Avoid contact with skin.
Always wear appropriate PPE including heat protection when used hot.
DO NOT allow product or washings to enter stormwater or sewer systems.
Cutback Bitumen RC-30 Characteristics
HJ Oil Group guarantees that the Rapid curing CutBack Grade RC-30 it supplies under its offers is produced in compliance to and is in conformity to ASTM D-2028-97 Rev 2004 and is compliant to the following specification requirements.
property | specification limit | Test method | |
Min | Max | ||
Kinematic viscosity at 60°c ,cST | 30 | 60 | ASTM D2170 |
Flashpoint(tag open cup), °c | — | — | ASTM D3143 |
Distillation test Distillate, volume percent of total Distillate to 680°f(360°c) | |||
to 437°f(225°c) To 500°f(260°c) to 600°f(316°c) Residue from distillation to 680°f(360°c), percent volume by difference | 55 75 90 50 | — | ASTM D402 |
Test on Residue from distillation test | |||
Penetration 77°f(25°c) 100g,5s mm | 80 | 120 | ASTM D5 |
Ductility 77°f(25°c) 5cm/min cm | 100 | — | ASTM D113 |
Solubility in trichloroethylene % | 99 | — | ASTM D2042 |
Water, percent volume | — | 0.2 | ASTM D95 |
Slow Curing Cutback Bitumen
Slow Curing Cutback Bitumen Description
Slow curing Cutback Bitumen and oils of low volatility generally in the heavy distillate range (SC–70, 250, 800, 3000). The degree of liquidity developed in each case depends principally on the proportion of solvent to asphalt cement. To a minor degree, the liquidity of the cutback may be affected by the hardness of the base asphalt from which the cutback is made. The degree of fluidity results in several grades of cutback asphalt some quite fluid at ordinary temperatures and others somewhat more viscous. The more viscous grades may require a small amount of heating to make them fluid enough for construction operations.
Slow Curing often called “road oils,” are usually a residual material produced from the fractional distillation of certain crude petroleums. Traditionally any kind of aromatic, naphthenic and paraffinic oils are used. Slow Curing liquid bitumen materials can be prepared by blending bitumen with an oily petroleum fraction.
Slow Curing Cutback Bitumen Applications
Current common uses are in penetrating prime coats and in producing patching or stockpile mixtures. Cutback asphalt used in mixing with aggregate will usually contain an adhesion agent to assist in the coating of the aggregate surface.
Cutback agents are used to lowering the viscosity of bitumen when it is applied as a primer to the surface of a road pavement aggregate base course or substrate. Kerosene is used as a bitumen cutback agent at different concentrations according to local conditions and requirements.
The cutback bitumen is ideal for prime coat and cold applied because of easy uses and no need to thinning and heating.
Cutback bitumen SC consist of initial incorporation of asphalt into the surface of non-asphalt based course preparatory to any superimposed treatment of construction.
The cutback asphalt SC applying to waterproofing of surfaces, plug capillary voids, coat and bond loose mineral particles.
Slow curing (SC) cutback asphalt cement and oils of low volatility generally in the heavy distillate range (SC-70, 250, 800, 3000). The degree of liquidity developed in each case depends principally on the proportion of solvent to asphalt cement. To a minor degree, the liquidity of the cutback may be affected by the hardness of the base asphalt from which the cutback is made. The degree of fluidity results in several grades of cutback asphalt—some quite fluid at ordinary temperatures and others somewhat more viscous. The more viscous grades may require a small amount of heating to make them fluid enough for construction operations.
Slow curing (SC) cutback asphalt are often called road oils and are used primarily in road-mixing and dust-laying applications. This term originated in earlier days when asphalt residual oil was used to give roads a low-cost, all-weather surface. SC cutback asphalts are also used for stockpile patching mixes, plant-mixed with graded aggregates and occasionally for priming.
Medium Curing Cutback Bitumen
Medium Curing Cutback Bitumen Description
Medium Curing Cutback Bitumen is a compound of different oil solvents such as kerosene in order to transform bitumen to soluble bitumen which is evaporated in oil solvent using process and the bituminous layer is remained to make cohesion, penetration and form a sealing layer. A famous sort of it known as MC250 or liquid bitumen in asphalt section including pavement (cohesive between 2 Tack coat asphaltic layers), cold asphalt (Roadmix) and substructure (cohesive between asphaltic and soil layers-Prime coat) has been previously used. Available kerosene in MC250 would lead to promoting bitumen restoration, better penetration in infrastructure application (Primecoat) but yet will increase environmental hazards, price and heating cost in using and discharging time comparison with various types of water-based emulsions. Bitucut bitumen is produced and supplied in these types: MC800, MC250, MC70, MC30 and MC3000 which have the different percentage of solvent. Bitucut usage differs in various conditions such as substructure (continuous grading with low free space, open grading, and soil percentage). Using Bitucut in substructures (Primecoat) is the most demanded application.
Medium curing (MC) cutback asphalts are defined as those asphalt grades, which are prepared by using the medium volatile kerosene as the prime coat with boiling point ranges (MC-30, 70, 250, 800, 3000). The mix is done in a cold manner.
Cutback bitumen or asphalt is classified based on the curing as follows, 1) Slow, 2) medium and 3) rapid curing.
The degree of evaporation in the medium curing cutback asphalt is intermediate because the kerosene is intermediate volatile liquid as compared to the naphtha and diesel. The degree of liquidity depends on the proportion in which the kerosene is mixed in the asphalt cement.
The following specification for the medium curing cutback asphalt with its properties are as given below.
The medium curing cutback asphalt is used in the flexible pavements for surface dressing, prime coating, and tack coating. Evaporation of the solvents will be at a moderate rate. This grade is used with aggregates for ensuring better work-ability in the mix.
The degree of liquidity developed in each case depends principally on the proportion of solvent to asphalt cement. To a minor degree, the liquidity of the cutback may be affected by the hardness of the base asphalt from which the cutback is made. The degree of fluidity results in several grades of cutback asphalt—some quite fluid at ordinary temperatures and others somewhat more viscous. The more viscous grades may require a small amount of heating to make them fluid enough for construction operations.
The medium setting grades are designed for mixing with aggregates. Because these grades do not break immediately upon contact with aggregate, mixes using them can remain workable for extended periods of time and lend themselves to cold mix stockpiles.
Medium Curing Cutback Bitumen Applications
The medium setting grades are designed for mixing with aggregates. Because these grades do not break immediately upon contact with aggregate, mixes using them can remain workable for extended periods of time and lend themselves to cold mix stockpiles.
A cutback bitumen medium curing MC is simply a combination of asphalt cement and petroleum solvent. Like emulsions, cutbacks are used because they reduce asphalt viscosity for lower temperature uses (tack coats, fog seals, slurry seals, stabilization material).
Similar to emulsified asphalts, after a cutback asphalt is applied the petroleum solvent evaporates leaving behind asphalt cement residue on the surface to which it was applied. Cutback asphalt is said to “cure” as the petroleum solvent evaporates away. The use of cutback asphalts is decreasing because of environmental regulations.
MC Cutback Bitumen Packing
Packing of MC Cutback Bitumen is in new thick steel drums on pallet to prevent any leak inside of container also bulk in bitutainer and tanker.
Rapid Curing Cutback Bitumen
Rapid Curing Cutback Bitumen Description
Rapid curing cutback Bitumen cement is a combination of light diluents of high volatility, generally in the gasoline or naphtha boiling point range (RC-70, 250, 800, 3000), and asphalt cement.
Cut-back asphalts is defined as the bitumen whose viscosity value will be greatly reduced by the addition of volatile diluents (high viscosity). It mainly depends upon the diluents used. Generally, three types of cutbacks are used as follows, 1) rapid curing, 2) medium curing and 3) slow curing.
Rapid curing cutback asphalt combinations are prepared starting from the lighter diluents, and even from the fluid of higher viscosity. The grades used for rapid curing cutback bitumen are RC-70, RC-250, RC-800 and RC-3000. Here, the value given by numbers 70, 250, 800, and 3,000 represents the kinematic viscosity of the bitumen given in centistokes. The solvent concentration of rapid curing asphalt is 15-45% of the volume of asphalt cement used.
Different degrees of fluidity exists for each case and it depends on the proportion of the solvent of asphalt cement. In a minor degree cutback, liquidity may get affected by the hardness of base asphalt from which the cutback is made. It is used for the prime coats.
It is used in the pavement design process. It reacts quickly for the spray applications of bond and tack coats. It is helpful to seal the aggregate chips and sand seals. Rapid curing asphalts are mainly used for surface treatment.
Cut back asphalt RC 800 is useful for waterproofing surfaces and plug capillary voids. Grade RC250 acts as a seal coat in roadway pavements.
Mainly two tests are conducted on cut-back asphalt and are given as 1) residue and 2) cut back test. The testing of residue focusses on examination of penetration, ductility, and solubility. The testing of cutback bitumen includes the distillation, viscosity and flash point tests.
The degree of liquidity developed in each case depends principally on the proportion of solvent to asphalt cement. To a minor degree, the liquidity of the cutback may be affected by the hardness of the base asphalt from which the cutback is made. The degree of fluidity results in several grades of cutback asphalt—some quite fluid at ordinary temperatures and others somewhat more viscous. The more viscous grades may require a small amount of heating to make them fluid enough for construction operations.
Cutback Bitumen Rapid Curing Applications
Rapid Curing Cutback Bitumen is made by reducing the viscosity of and ordinary bitumen by adding mostly petroleum type solvent. Cutback Bitumen are used because their viscosity is lower than that of neat asphalt and can thus be used in low-temperature applications.
The rapid-setting grades are designed to react quickly primarily for spray applications, such as bond/tack coats, aggregate chips seals, sand seals and similar surface treatments.
Rapid curing Cutback bitumen are typically used as prime coats and tack coats. Generally, Cutback Bitumen are divided into three groups depending on their volatility of the solvent added
After a RC cutback is applied the solvent evaporates away and only the Bitumen is left. A rapid curing cutback bitumen is said to cure as the petroleum solvent evaporates.
RC Cutback Bitumen Packing
Bulk as IBC Tank, Flexi Tank
Reconditioned steel drums 220 lit., Net Weight: 191 ± 3 Kg
New steel drums 220 lit., Net Weight: 191 ± 3 Kg
RC Cutback Bitumen Safety
Refer to Safety Data sheets before use.
Transport, use and store at the lowest temperature possible.
Eliminate all potential ignition sources during application.
Avoid breathing vapors. Avoid contact with skin.
Always wear appropriate PPE including heat protection when used hot.
DO NOT allow product or washings to enter stormwater or sewer systems.
Bitumen Number 40
Bitumen Number 40 Description
Bitumen 40 is a type of hard grade building asphalt with penetration starting from #40 that is why it is famous asphalt number 40. Bitumen Number 40 is available in bag and drum also the bulk tanker. This grade of asphalt building material is mostly using in the eastern Asia market especially Taiwan and China also the Philippine and Indonesia. Bitumen grade 40 is the most consumable hard asphalt which is a semi-solid grade of pure petroleum bitumen categorized in polycyclic aromatic hydrocarbons is normally used for different purposes in the construction business.
Blown Asphalt No. 40 Applications
1. For underground moisture, waterproofing works
2. For nuclear power engineering, pipeline engineering, bottom anticorrosion, asphalt production of the production
3. For waterproofing membrane, moisture-proof paper production, etc.
4. For Anti-corrosion paint and waterproof production
5. Used for road and bridge caulking use
Blown Asphalt No. 40 Specs
Technical indicators | 10 |
Penetration (25 ° C, 100 g, 5 s) / (0.1 mm) | 10-26 |
The ductility (25 ° C, 5 cm / min) / cm is not less than | 1.5 |
Softening point (ball method) / ℃ not less than | 95 |
Solubility (trichloroethylene) /% is not less than | 99.5 |
Evaporation loss (163 ° C, 5 h) /% no more than | 1 |
After evaporation, the penetration ratio (25 ℃) /% is not less than | 65 |
Flashpoint (open cup) / ℃ not less than | 230 |
Brittle / ℃ | report |
Bitumen No.40 Packing
Bitumen Number 40 in various packing including kraft bag, meltable plastic bag, drum, and bulk, it is made by hot air in a controlled process until the desired specification is reached. Bitumen Number 40 can be supplied in volume quantity as well. Bitumen #40 means the softening point is 115°c and penetration is 15 desi millimeter is produced in compliance and conformity to ASTM standard and meets the mentioned specification.